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Custom Die Cut Boxes

Unlock the Potential of Your Packaging

Need a bespoke corrugated packaging solution? We supply die cut boxes made to your exact requirements. These sturdy boxes are made from high-grade recycled contents and offer ample protection, giving you peace of mind when shipping your products.

Custom die cut packaging can also help you save on packaging costs by minimising the use of packaging materials. We create your packaging with efficiency in mind to help you to save money and preserve the planet’s resources.

Get in touch for a free quote to create custom die cut boxes.

What Are Custom Die Cut Packaging Boxes?

Die cut boxes are made using a bespoke cutting tool during manufacturing. This method of packaging production creates boxes to fit an array of products. If you like the look of our standard box styles, we can customise and print these designs to give you a custom die cut packaging solution.

We can also create a range of additional box fittings for your die cut boxes — handles, locking tabs, self-seal strips, perforations, fold-over lids, and crash-lock bases can all be added to your packaging for a bespoke solution.

Custom die cut boxes are best suited to packaging small to medium-sized items. Boxes made using a die cut method offer superior protection for fragile or irregularly shaped items, making them a popular choice for businesses across various sectors.

How Are Die Cut Packaging Boxes Made?

First, we create a cutting tool, commonly known as a “forme” in the packaging industry. This forme stamps out the overall size, shape and style of your box. There’s a one-off cost for creating the forme, often referred to as the “initial tooling charge”. We keep these forme costs to a minimum, helping you get your new packaging project into production quickly and cost-effectively.

What Materials Can Be Used to Make Custom Die Cut Boxes?

Almost any corrugated or cardboard material can be die cut, giving you plenty of options for a bespoke eco-friendly packaging solution. We can die-cut all types of single-wall and double-wall corrugated boxes, folding box board (FBB) boxes and rigid boxes to create bread trays, postal boxes and much more.

Standard or Custom Die Cut Boxes?

If you’re on a tight budget, you can eliminate the start-up tooling costs with our range of standard die cut boxes, available in several sizes and popular styles — including FEFCO box styles. These can be purchased via our online shop and have no other associated costs, so you can get a cost-effective packaging solution in no time.

Are you ready to create a custom packaging solution your customers will love? At Packaging Supplies, our expert design team can help you create custom die cut boxes using your existing designs or generate brand-new ideas for your business.

Frequently Asked Questions

We can supply custom die cut boxes from 500 units to large packaging runs. The benefit of choosing a die cut packaging solution is that we’ll keep the die to create more packaging should you need it, saving on repeat tooling costs.

Yes! We supply die cut boxes made from recycled content to give you a bespoke yet sustainable packaging solution. If you opt for printed die cut boxes, we’ll only use water or vegetable-based inks that are non-toxic to the environment.

Yes, we use non-toxic water and vegetable-based inks to print all of our packaging, including die cut boxes. Using several printing techniques, we can implement spot varnish, foil blocking, UV printing, embossing, debossing and more to make your packaging unique.

No, the principle of die cutting is to minimise the use of excess packaging materials while providing adequate protection for your products. We can create custom inserts for your packaging to keep the contents safe and secure during shipping or for better product presentation.


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Expert packaging suppliers for over 40 years, with an emphasis on plastic-free packaging

In the late 1970s, two friends and colleagues, Tim Allen and Stewart Middleton saw a gap in the market for a different type of packaging supplier. At the time, other businesses were selling custom made boxes and stocking packaging consumables, but Tim and Stewart wanted to offer more than that. They wanted to give their clients additional services, such as warehouse storage and the ability to have their packaging delivered as and when it was required. Packaging Supplies was established, and the rest is history.

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